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Assessment of fatigue life of remanufactured impeller based on FEA
Lei XU,Huajun CAO,Hailong LIU,Yubo ZHANG
《机械工程前沿（英文）》 2016年 第11卷 第3期 页码 219-226 doi: 10.1007/s11465-016-0394-x
Predicting the fatigue life of remanufactured centrifugal compressor impellers is a critical problem. In this paper, the S-N curve data were obtained by combining experimentation and theory deduction. The load spectrum was compiled by the rain-flow counting method based on the comprehensive consideration of the centrifugal force, residual stress, and aerodynamic loads in the repair region. A fatigue life simulation model was built, and fatigue life was analyzed based on the fatigue cumulative damage rule. Although incapable of providing a high-precision prediction, the simulation results were useful for the analysis of fatigue life impact factors and fatigue fracture areas. Results showed that the load amplitude greatly affected fatigue life, the impeller was protected from running at over-speed, and the predicted fatigue life was satisfied within the next service cycle safely at the rated speed.
关键词： remanufactured impeller fatigue life impeller failures finite element analysis (FEA)
Contact fatigue life prediction of a bevel gear under spectrum loading
Pan JIA, Huaiju LIU, Caichao ZHU, Wei WU, Guocheng LU
《机械工程前沿（英文）》 2020年 第15卷 第1期 页码 123-132 doi: 10.1007/s11465-019-0556-8
关键词： bevel gear rolling contact fatigue (RCF) multiaxial fatigue criterion load spectrum damage accumulation rule
穆志韬
《中国工程科学》 2002年 第4卷 第3期 页码 68-72
依据海军现役飞机的腐蚀环境特点及结构件腐蚀损伤深度拟合规律，采用应力场强法和局部应力应变法分别对疲劳缺口系数Kf及疲劳寿命计算模型进行了分析，提出了一种腐蚀环境下飞机结构疲劳寿命的评定方法。该方法以室温大气环境下的寿命评定结论为依据，考虑了结构件腐蚀损伤后潮湿空气、盐雾、盐雾＋SO2等环境介质对疲劳寿命的影响，并结合国产某型飞机机翼前梁缘条腐蚀损伤部位的疲劳寿命及剩余寿命估算实例进行了分析。
Experimental study of surface integrity and fatigue life in the face milling of Inconel 718
Xiangyu WANG, Chuanzhen HUANG, Bin ZOU, Guoliang LIU, Hongtao ZHU, Jun WANG
《机械工程前沿（英文）》 2018年 第13卷 第2期 页码 243-250 doi: 10.1007/s11465-018-0479-9
The Inconel 718 alloy is widely used in the aerospace and power industries. The machining-induced surface integrity and fatigue life of this material are important factors for consideration due to high reliability and safety requirements. In this work, the milling of Inconel 718 was conducted at different cutting speeds and feed rates. Surface integrity and fatigue life were measured directly. The effects of cutting speed and feed rate on surface integrity and their further influences on fatigue life were analyzed. Within the chosen parameter range, the cutting speed barely affected the surface roughness, whereas the feed rate increased the surface roughness through the ideal residual height. The surface hardness increased as the cutting speed and feed rate increased. Tensile residual stress was observed on the machined surface, which showed improvement with the increasing feed rate. The cutting speed was not an influencing factor on fatigue life, but the feed rate affected fatigue life through the surface roughness. The high surface roughness resulting from the high feed rate could result in a high stress concentration factor and lead to a low fatigue life.
关键词： roughness hardness residual stress microstructure fatigue life
Evaluation method of multiaxial low cycle fatigue life for cubic single crystal material
CHEN Jiping, DING Zhiping
《机械工程前沿（英文）》 2007年 第2卷 第3期 页码 278-282 doi: 10.1007/s11465-007-0048-0
关键词： orthotropic regression analysis crystal material multiaxial prediction
Enhancing fatigue life of cylinder-crown integrated structure by optimizing dimension
Weiwei ZHANG,Xiaosong WANG,Zhongren WANG,Shijian YUAN
《机械工程前沿（英文）》 2015年 第10卷 第1期 页码 102-110 doi: 10.1007/s11465-015-0329-y
Cylinder-crown integrated hydraulic press (CCIHP) is a new press structure. The hemispherical hydraulic cylinder also functions as a main portion of crown, which has lower weight and higher section modulus compared with the conventional hydraulic cylinder and press crown. As a result, the material strength capacity is better utilized. During the engineering design of cylinder-crown integrated structure, in order to increase the fatigue life, structural optimization on the basis of the adaptive macro genetic algorithms (AMGA) is first conducted to both reduce weight and decrease peak stress. It is shown that the magnitude of the maximum principal stress is decreased by 28.6%, and simultaneously the total weight is reduced by 4.4%. Subsequently, strain-controlled fatigue test is carried out, and the stress-strain hysteresis loops and cyclic hardening curve are obtained. Based on linear fit, the fatigue properties are calculated and used for the fatigue life prediction. It is shown that the predicted fatigue life is significantly increased from 157000 to 1070000 cycles after structural optimization. Finally, according to the optimization design, a 6300 kN CCIHP has been manufactured, and priority application has been also suggested.
关键词： cylinder-crown integrated hydraulic press (CCIHP) adaptive macro genetic algorithms (AMGA) strain-controlled fatigue test
李靖宇,田常录
《中国工程科学》 2006年 第8卷 第2期 页码 51-54
船舶事故分析表明，疲劳破坏是其结构破坏的主要形式。由于船体中节点的多样性以及节点荷载的复杂性，使得船体结构的疲劳校核计算也相当复杂，所以工程中提出了一些简化方法。介绍了船体结构疲劳强度校核的基本原理，疲劳载荷和疲劳累积损伤计算方法；编写了船体结构疲劳强度校核程序，并用其评估了大型油轮（VLCC）在典型节点处的疲劳寿命。
魏保立,郭成超,崔璨
《中国工程科学》 2017年 第19卷 第6期 页码 80-85 doi: 10.15302/J-SSCAE-2017.06.012
笔者分别从沥青路面和水泥混凝土路面两个方面分析了路面疲劳寿命预测的相关方法。重点对疲劳寿命预测的频域分析方法进行了较为详细的分析，结合车辆–道路耦合振动系统模型，对路面不平整引起的车辆与道路之间的随机振动进行了分析，指出车辆–道路耦合振动的随机功率谱密度是进行路面疲劳寿命预测的一种手段和方法，并提出了相应的预测步骤，旨在为长寿命路面的设计和性能评价提供参考。
WANG Hongyan, RUI Qiang, HE Xiaojun
《机械工程前沿（英文）》 2007年 第2卷 第1期 页码 68-71 doi: 10.1007/s11465-007-0011-0
关键词： dynamic simulation simulation software allusion influential material
时彧,肖友刚,雷先明
《中国工程科学》 2006年 第8卷 第7期 页码 54-57
建立了非连续接触下筒体-滚圈接触压力的计算模型，得出了滚圈弯矩及弯曲应力计算公式。应用名义应力法和局部应力应变法，建立了滚圈疲劳寿命预测模型。通过实例分析，得出了如下结论：通过调窑，将滚圈的最大支承载荷控制在2500kN以内，能显著提高滚圈的疲劳寿命；在传统设计中，将滚圈支承角定为30°不合理；存在一个最佳滚圈支承角，此时滚圈疲劳寿命最大。
Jorge Alberto Rodriguez DURAN,Ronney Mancebo BOLOY,Rafael Raider LEONI
《机械工程前沿（英文）》 2015年 第10卷 第3期 页码 255-262 doi: 10.1007/s11465-015-0342-1
The well-known fatigue crack growth (FCG) curves are two-parameter dependents. The range of the stress intensity factor ?K and the load ratio R are the parameters normally used for describing these curves. For engineering purposes, the mathematical representation of these curves should be integrated between the initial and final crack sizes in order to obtain the safety factors for stresses and life. First of all, it is necessary to reduce the dependence of the FCG curves to only one parameter. ?K is almost always selected and, in these conditions, considered as the crack driving force. Using experimental data from literature, the present paper shows how to perform multiple regression analyses using the traditional Walker approach and the more recent unified approach. The correlations so obtained are graphically analyzed in three dimensions. Numerical examples of crack growth analysis for cracks growing under nominal stresses of constant amplitude in smooth and notched geometries are performed, assuming an identical material component as that of the available experimental data. The resulting curves of crack size versus number of cycles (a vs. N) are then compared. The two models give approximately the same (a vs. N) curves in both geometries. Differences between the behaviors of the (avs. N) curves in smooth and notched geometries are highlighted, and the reasons for these particular behaviors are discussed.
关键词： fatigue crack propagation modeling life prediction mean stress effects
蒋荟,杨晓华
《中国工程科学》 2006年 第8卷 第2期 页码 44-46
采用预腐蚀后进行单次拉伸超载疲劳试验的方法，研究了腐蚀与超载对LC4CS材料疲劳寿命的影响。结果表明，如果保持超载比不变，试件疲劳寿命将随预腐蚀年限增加而线性降低，且分散性逐年增大；在低超载比时，预腐蚀对疲劳寿命的亏损作用与超载对疲劳寿命的增益作用相互抵消；在超载比较大时，超载迟滞效应对疲劳寿命的增益作用明显。
《结构与土木工程前沿（英文）》 2021年 第15卷 第4期 页码 905-913 doi: 10.1007/s11709-021-0683-2
关键词： fatigue life Delale and Erdogan method RMS–SIF approach stainless steel torsion and bending load fatigue crack growth
标题 作者 时间 类型 操作
Assessment of fatigue life of remanufactured impeller based on FEA
Lei XU,Huajun CAO,Hailong LIU,Yubo ZHANG
期刊论文
Contact fatigue life prediction of a bevel gear under spectrum loading
Pan JIA, Huaiju LIU, Caichao ZHU, Wei WU, Guocheng LU
期刊论文
Experimental study of surface integrity and fatigue life in the face milling of Inconel 718
Xiangyu WANG, Chuanzhen HUANG, Bin ZOU, Guoliang LIU, Hongtao ZHU, Jun WANG
期刊论文
Evaluation method of multiaxial low cycle fatigue life for cubic single crystal material
CHEN Jiping, DING Zhiping
期刊论文
Enhancing fatigue life of cylinder-crown integrated structure by optimizing dimension
Weiwei ZHANG,Xiaosong WANG,Zhongren WANG,Shijian YUAN
期刊论文
The prediction technology study of fatigue life for key parts of a tracked vehicle’s suspension system
WANG Hongyan, RUI Qiang, HE Xiaojun
期刊论文
Some remarks on the engineering application of the fatigue crack growth approach under nonzero mean loads
Jorge Alberto Rodriguez DURAN,Ronney Mancebo BOLOY,Rafael Raider LEONI
期刊论文
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